Opening, Blending, Mixing and Cleaning
The cleaning machines in mills perform the functions of opening and first-level cleaning.
Mills select bale mixes with the properties needed to produce yarn for a specific end-use. The number of bales used by different mills in each mix ranges from 6 or 12 to over 50. Processing begins when the bales to be mixed are brought to the opening room, where bagging and ties are removed. Layers of cotton are removed from the bales by hand and placed in feeders equipped with conveyors studded with spiked teeth, or entire bales are placed on platforms which move them back and forth under or over a plucking mechanism. The aim is to begin the sequential production process by converting the compacted layers of baled cotton into small, light, fluffy tufts that will facilitate the removal of foreign matter. This initial process is referred to as “opening”.